FRP/GRP Pipe Filament Winding Machine FRP Pipe Production Line

Whole set of computer control filament winding machine and auxillary equipments           

1. QFW-2500 FRP/GRP pipe filament winding machine

1.1 The main parameters

1) The total power: 193.6kw

2) The maximum diameter can be manufactured: DN4000mm

3) The effective length of the pipe: 12000mm

4) The productivity: 1000kg/h

5) The baking board’s temperature of curing station: 105~160 ℃

6) The maxi speed of conveying roving: 90m/min
7) The maxi width of roving sheet: 200mm
8) The maxi speed of sand conveyance: 100kg/min
9) The maxi mould-unloading force: 83t
10) The rated drawing force of the capstan: 5t
11) The rated lifting force of the supporting pipe trolley: 40t
12) The rated pressure of the hydraulic system: 16Mpa
13) The central height of mould-unloading machine: 2000mm
14) The central height of the other single machine: 1500mm
Note: If the indoor temperature is above 15℃ in winter, the baking board can be power-off, then the total power is 97.6kw

1.2 It consists of six components

1.2.1 Inner liner-making machine

Inner liner-making machine mainly consists of following parts:
1) Main shaft transmmision system
2) Working platform
3) Electric control system
4) Front & rear support frame
5) Hydraulic pumping station

1.2.2 Computer control mortar-adding fialment winding machine

Computer control mortar-adding winding machine mainly consist of:
1) Main shaft transmission system
2) Working plateform
3) Mortar-adding trolley and transmission system
4) Roving-guide frame
5) Extrusion & press device

1.2.3 Curing station
Curing station mainly consist of:
1) Main shaft transmission system
2) Front & rear support frames
3) Electric control system
4) Heating device

1.2.4 Trimming machine

Groove-making & end-cutting machine mainly consist of:
1) Main shaft transmmision system
2) Front & rear support frame
3) End cutting device
4) Electric control system
5) Dust-remover

1.2.5 Demolding machine

Demoulding machine mainly consist of:
1) Gantry
2) Demoulding trolley
3) Pipe support trolley
4) Mould-dragging system
5) Electric control system

1.2.6 Resin mix station

Resin mix station mainly consist of:
1) Underground storage tank
2) Mix tank
3) Resin transfer system
4) Electric control system
7. Auxillary equipments - Hydrostatic test machine

Advantage of Mortar Pipe Prodction Line
We adopted the Taiwan's advanced STD industrial control computer for its controlling center. After the parameter of the wound products being inputted the computer, the design of the linearity for winding of the product will be finished automatically, then controlling the combined movements between the mound rolling speed and the running of the carriage.
The pipes produced by the adding mortar-winding machine can decrease the cost and improve the stiffness through adding the mortar without bad influences upon the leak-proof layer and the structure layer. The RPM pipe's cost has decreased 40% than the common FRP pipe; the stiffness has been improved greatly. It has many advantages, such as lightweight, anti-corrosion, lower roughness and proper price. It can be widely used in water supply and drainage, agricultural irrigation, petrochemical industry, ocean development, sewage treatment, etc. The production line annual capacity is 5000t, and reasonable structures, latest design, operate easily, high-grade automation are its characteristics. It got the good valuation from the clients.

2. FW-4000Ⅲ computer control filament winding machine

2.1 Technical parameters:

a.  The range of diameter can be wound: DN600~ DN4000mm

b.  The maxi length:  12000mm

c. The winding angle: 45°<α<90°

d. The total power: 10kw

e.  The tolerance of positioning:  <1mm

f. The maxi width of roving sheet: 150mm

3. Vertical FRP tank production line on site

a. The maxi diameter can be wound:  15000mm

b. The maxi length can be wound: 12000mm

c. The range of diameter: DN4000~DN15000mm

d. The maxi torque:  68350N·m

e. The maxi width of roving sheet: 1680mm

4. Horizontal FRP tank filament winding machine at site

a. Winding diameter range: 4m-25m

b. Max height for each section: 6m (Note: if it is more than 6m, it can be formed by many sections )

c. Winding angle: 60°-90°

d. Max rotating speed of the mandrel: 4.6rpm

e. Woven roving strands: 70*

5. Steel molds for FRP pipe & grp tank

6. Hydrotest machine for FRP pipes

7. Resin & fiberglass mixing and spraying gun

      B2 type spraying machine:

Technical parameters:

Spraying of resin: 3.5-5kg/min

Spraying of fiberglass: 1.5-2.5kg/min

Pressure ratio: 18:1

Adjustment ratio of curing agent: 0.8-3%

Working air pressure: 0.3-0.7 MPa

Consumption of air: 50-500L/min

Applications Case

1. QFW-2500 Computer control filament winding machine in Philippines, 2007

2. QFW-2500 Computer control filament winding machine in Indonesia, 2006

3. QFW-3000 Computer control filament winding machine in Mid-East